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Engine rebuild with no former experience........

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5 years 10 months ago #261680 by Rudiger
Jim, do you have plenty of room in front? What’s your intended, swing engine and transmission side ways?
Rudiger

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5 years 10 months ago #261681 by Thomas2509
Jim, I really suggest to put off the bonnet.
It is easy to remove and you need the space.
And take a additional look to the transmission. I forgot one wiring harness connection at the transmission and damaged the connector.
Best regards Thomas

Es grüßt herzlich
Thomas

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5 years 10 months ago #261684 by Racediagnostics
Hi Rudiger, once the engine is out I will push the car back out of the garage to give space to manoeuvre the engine.

Cheers
Jim

1979 450SL - 2008 911 Turbo

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5 years 10 months ago - 5 years 10 months ago #261725 by Racediagnostics
The first task this morning was to remove the air intake vents so that the bonnet could be lifted higher. The main problem doing this is due at least 50% of the pegs used in the plastic rivets disappearing.



The car pushed out of the garage a bit to allow the engine hoist to be positioned.



The bonnet support felt very secure in this position, ready to lift.



It took nearly an hour to get the engine into this position, it kept jamming between the right exhaust manifold against the chassis rail and the bell housing on the steering box. In the end I had to remove the exhaust manifold on the right which took a at least 30 minutes due to the position of its fixing. You can also see from this picture it was wise to remove the fuel distributer etc.



From then on it was straightforward to raise the engine, level it and drop the car onto its wheels then push it back out of the way.



Engine dropped onto a trolley.



Next I dragged the car lift back into place.



I then assembled the engine stand and had a tidy up.





You can see here the problem area where the bell housing fouled against the steering box. I will trim some of this off to improve clearance.



I videoed the entire extraction but will need to edit/fast forward some sections as it's 90minutes long and rather boring.

Cheers
Jim

1979 450SL - 2008 911 Turbo
Last edit: 5 years 10 months ago by Racediagnostics.
The following user(s) said Thank You: mike 560

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5 years 10 months ago #261726 by Seewolf107
Jim, why dont you remove the steering Box?
It is not that hard.

Grüsse Claus
1966 Plymouth Belvedere 383, 300D 1983, 280CE W123

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5 years 10 months ago #261727 by markus1971
Hello Jim,

you did a great job! Can you estimate the high to the ceiling that is needed to remove the engine?

Best regards

Markus

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